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mill roll gap calculation

thickness, roll gap, and rolling force can be expressed by spring equation Eq. (1): M F h S 0 0 (1) where S 0 is unloaded roll gap; F 0 is rolling force; M is the mill stiffness or mill modulus. The strip thickness reference has to be created first during the lock-on process by

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  • Rolling of Metals

    Rolling of Metals

    Flat Rolling •Roll Force: F= LwY avg •Roll-strip contact length L •Average strip width w –despite the fact that spreading, or an increase in width, may actually occur if edger mills are not used •Average true stress of the strip in the roll gap Y avg •Assumes no friction and thus predicts lower roll force than the actual value

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  • Maintenance for productivity Rolling models

    Maintenance for productivity Rolling models

    Roll-gap model The roll-gap model is further differen-tiated into a model for reduction mills and for skin pass / temper mills / foil mills. For reductions of more than about five percent and a larger ratio be-tween the mean gauge und contact length, a roll-gap model based on the classical circular arc theory of Ford, Ellis and Bland is used

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  • A BASIC UNDERSTANDING OF THE MECHANICS OF

    A BASIC UNDERSTANDING OF THE MECHANICS OF

    Rolls are tools used in rolling mills to reduce the cross section of metal stock. The weight of rolls may vary from a few kilograms up to 250 tonnes. Under rolling conditions the contact area between roll and stock suffers wear, the other parts of a roll - body and necks - have to be considered as normal parts of designed components under high

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  • Sugar - Mill Settings

    Sugar - Mill Settings

    Setting a mill includes the calculation of the openings between the various mill rolls and well as the shape and position of the trashplate. The work openings are calculated first. The work openings are the gaps between the top roll and the feed roll on the one hand and the opening between the top roll and the discharge roll on the other, when

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  • Rolling processes - الرئيسية

    Rolling processes - الرئيسية

    Rolling processes 5-1 introduction: Rolling is the process of reducing the thickness or changing the cross section of a long workpiece by compressive forces applied through a set of rolls, as shown in figure (5-1). Fig. (5-1) Most rolling is carried out by hot working, called hot rolling, owing to the large amount of deformation required

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  • Calculator for Rolled Length of Roll of Material

    Calculator for Rolled Length of Roll of Material

    An example of rolled material would be a rolled carpet or a rolled sheet of paper from the paper mill. The length units that can be used are yard, feet, inch, meter, centimeter, millimeter, mil, and micron. A mil is equal to one thousandth of an inch. A micron is equal to one thousandth of a millimeter. The initial units used in the table can

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  • Understanding Rolling Process in Long Product Rolling Mill

    Understanding Rolling Process in Long Product Rolling Mill

    Nov 27, 2015 If a mill rolls 80 % of the calendar year, that is 365 x 24 x 0.80 = 7008 hours. If the mill rolls 800,000 tons per year, it runs at an average production rate of 114.16 tons/hour. If the utilization can be improved by 1 %, the available rolling hours is 365 x 24 x 0.81 = 7096.6, creating 87.6 extra rolling hours

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  • PROCESS OF ROLLING MILLS

    PROCESS OF ROLLING MILLS

    Feb 25, 2016 Calculation of roll force is important because calculation of torque and power in a rolling mill is based on calculation of roll force. ... Excess billet gap

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  • Particle Size and Standard Deviation

    Particle Size and Standard Deviation

    Jan 09, 2012 Another common calculation performed in the size analysis procedure is to determine the “log- ... This roll gap adjustment needs to be quick and easy and must ... and no roll speed differentials. Mills used to grind will operate with higher roll speeds - 1,500 Ft/min (7.5 M/sec) up to 3,000 Ft/min (M/sec) with roll speed differentials. Roll

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  • Principles and Applications of Metal Rolling

    Principles and Applications of Metal Rolling

    2.3.3 Formulae for calculation of mean rolling pressure 93 2.4 Rolling Torque and Power 98 2.4.1 Lever arm method 98 2.4.2 Rolling power calculation 101 3. Rolling Practices 104 3.1 Layout of Stands 105 3.1.1 Single stand 105 3.1.2 Multi stands side by side 105 3.1.3 Looping train 106 3.1.4 Two-stand tandem mill 107

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  • by Umut Hanoglu Supervised by Prof. Božidar Šarler

    by Umut Hanoglu Supervised by Prof. Božidar Šarler

    ROLLING MILL ROLLING FORCES ... Assumed that the angles in the roll gap are very small ( ). Interfacial shear stress is negligible and there is a sticking friction between the roll and the strip ( ). Pressure intensification factor: is the thickness at the neutral point

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  • Hot Rolling Mill Hydraulic Gap Control (HGC)

    Hot Rolling Mill Hydraulic Gap Control (HGC)

    thickness, roll gap, and rolling force can be expressed by spring equation Eq. (1): M F h S 0 0 (1) where S 0 is unloaded roll gap; F 0 is rolling force; M is the mill stiffness or mill modulus. The strip thickness reference has to be created first during the lock-on process by

    Get Price
  • A BASIC UNDERSTANDING OF THE

    A BASIC UNDERSTANDING OF THE

    In the conventional hot strip mills the minimum strip thickness rolled was (1,5) 2 mm. In thin-slab continuous-cast rolling mills the strip rolled thickness is below 1 mm and the strip caster aims to cast between 2 and 1 mm. In the past it used to take weeks to produce coiled strip from iron ore

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  • Understanding Rolling Process in Long Product

    Understanding Rolling Process in Long Product

    Nov 27, 2015 If a mill rolls 80 % of the calendar year, that is 365 x 24 x 0.80 = 7008 hours. If the mill rolls 800,000 tons per year, it runs at an average production rate of 114.16 tons/hour. If the utilization can be improved by 1 %, the available rolling hours is 365 x 24 x 0.81 = 7096.6, creating 87.6 extra rolling hours

    Get Price
  • Research Article Impact Analysis of Roller System

    Research Article Impact Analysis of Roller System

    1, () where isrollingforcearm.When1 0, =1 sin ( ) , is the roller center angle corresponding to rolling force pointwithoutconsideringtension,and (1/2) / (1 (1/2 ) / ),where is reduction and is the roll attening radius. e force of backup roller acting on work roller is = cos / cos ( + )

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